Fuel injection

K-Jetronic on the R107: How It Works and How to Diagnose It

Bright editorial illustration of a Mercedes-Benz R107 related to K-Jetronic on the R107: How It Works and How to Diagnose It
Editorial illustration — not a photograph of a specific owned car

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K-Jetronic system diagram
K-Jetronic system diagram. ClassicMerc illustration — not a photograph.

Most R107 V8s use Bosch continuous injection — K-Jetronic on earlier cars, KE-Jetronic on later ones like the US 560SL. When people say the car is “carbureted,” they are wrong; when they throw parts at a hot-start problem without a pressure gauge, they are also wrong. This pillar explains the system pieces, the pressures that matter, and how I diagnose faults.

Symptom guides: hot start, fuel pump, idle.

The big idea

K-Jetronic meters fuel continuously based on airflow. Air lifts a sensor plate in the air-flow meter; that movement controls a plunger in the fuel distributor, which sends fuel to the injectors. There is no pulsed injector computer like a modern EFI system (KE adds electronic control on top of the basic hydraulic idea).

Parts you need to know

  • Fuel pump(s): push fuel from the tank; some late cars use dual pumps
  • Fuel accumulator: holds residual pressure after shutdown for hot starts
  • Fuel filter: cheap insurance; clogged filters mimic pump failure
  • Fuel distributor: heart of metering; o-rings and wear matter
  • Warm-up regulator (WUR): controls control pressure during warm-up
  • Cold-start valve + thermo-time switch: extra fuel when cold
  • Injectors: continuously spray; leaks upset idle and hot starts
  • Idle control: idle air / idle control valve arrangements by year

Pressures (system, control, rest)

Shop manuals list specifications by engine. Conceptually you care about:

  • System (line) pressure: what the pump/regulator side supplies
  • Control pressure: what the WUR sets — cold vs warm values differ
  • Rest pressure: what remains after shutdown — if it bleeds down fast, hot starts suffer

Buy or borrow a proper kit such as a CIS / K-Jetronic fuel pressure tester — guessing is expensive. Guessing is expensive.

Gauge test outline

  1. Safe fuel-system practices — no sparks, relieve pressure correctly
  2. Measure system pressure at the specified tee point
  3. Measure control pressure cold and warm
  4. Shut down and watch rest pressure over several minutes
  5. Compare to the chart for your engine code — not a random Facebook number

Common faults

  • Bad accumulator or check valve → hard hot starts
  • Tired WUR → cold driveability issues or incorrect control pressure
  • Leaky cold-start valve → rich running / hard hot start
  • Dirty sensor plate / air leaks → odd mixtures and idle
  • Weak pump or clogged filter → low system pressure
  • Fuel distributor o-ring leaks → smell, soft performance

CO adjustment

Mixture screws exist for setup after repairs — they are not a substitute for fixing a leaking injector. Set CO with a meter to the spec for your market and catalyst setup. Emissions-legal areas may restrict fiddling; know your local rules.

K-Jet vs KE-Jet vs older D-Jet

Early Mercedes used D-Jetronic on some engines before the R107’s main US V8 life. R107 owners mostly meet K and KE. KE adds an electro-hydraulic actuator (EHA) and electronic control for finer mixture — idle and fault diagnosis differ. Do not buy K-only parts for a KE car.

My diagnostic order

  1. Confirm spark and basic compression if it is a no-start
  2. Listen for pump prime; check relay/fuse/OVP
  3. Fuel filter age
  4. Pressure tests before replacing the distributor
  5. Smoke-test air side for vacuum/air leaks

A little transparency

Owner guides & safety

Guides are general owner notes from Arthur's R107 experience, not a substitute for a qualified mechanic or a pre-purchase inspection on your car. Always confirm part numbers and fitment for your chassis before you buy.

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